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Marine Engineering Knowledge (General)

Course Topics

  • Marine Engineering Knowledge (General)- EKG - Class 4 MEO
  • MARINE ENGINEERING MATERIALS
  • Basic Metallurgy
  • Properties and uses
  • Classifications
  • Metals and processes
  • Iron Carbon Equilibrium Diagram
  • Heat treatment of carbon steel
  • Alloys of Steel
  • Non-Ferrous Metals and Alloys
  • Non-Ferrous Metals
  • Non-Ferrous Alloys
  • Materials Selection For Seawater Systems
  • Copper-Alloy Systems
  • Guidelines and Challenges Copper Alloys In SW
  • Non-metallic materials
  • Materials under load and Testing of materials
  • Material Failures
  • Vibrations
  • Mechanical testing of materials
  • INDUSTRIAL CHEMISTRY
  • Fundamentals of Industrial Chemistry applied to ship operation
  • Potable Water TestingTreatment
  • Toxic and other ill effects of cargo on human and environment
  • Effect of Engine Exhaust Emissions
  • Handling Fuel Oil, Sludge and Tank Cleaning
  • Waste and Sewage
  • Incinerator
  • Chemical Cargoes and Tank and Hull Coatings
  • Handling of LNG
  • Ballast Water Treatment and Management
  • Ballast Water Exchange and Ballast Water Treatment
  • IMOUSCG discharge standards for BW
  • The USCG Final Rule
  • Ship Inspection and Reporting
  • Type Approved BWMS and the Cost Burden
  • BW Treatment Philosophies and Comparisons
  • Example of Japanese BWMS
  • Example of European BWMS
  • Wartsila
  • Optimarin AS
  • Alfa Laval
  • OceanSaver AS
  • Fuels and Lubricants
  • Fuels and Combustion
  • Storage and Handling
  • Properties
  • Categories and Specifications
  • Combustion
  • Treatment Overview
  • Lubricants
  • Properties1
  • Additives
  • Contaminants
  • Testing
  • Shipboard Treatment of Lubricating Oil
  • Cylinder and Crankcase Lubrication
  • Lubricating Oil Operating System
  • Main Lubricating Oil System Components
  • Maintenance of Lube Oil
  • Types of Contaminants and Oil Maintenance
  • Types of Lubrication
  • Two stroke main engine lubrication
  • Ancillary Lubricating Oil Operating Systems
  • Downloads
  • External Links
  • CORROSION CONTROL ONBOARD SHIPS
  • Thermodynamics and Kinetics of corrosion
  • Types of Metallic Corrosion
  • The wet corrosion and corrosion reactions
  • Free energy and corrosion reactions
  • Aqueous corrosion variables
  • Thermodynamics and Kinetics of Corrosion Reactions
  • Conclusions
  • Various forms of corrosion
  • AcidityAlkalinityCorrosion
  • Corrosion prevention methods
  • Marine Growth Prevention System
  • Hull Painting and Effect of AF
  • INTRODUCTION TO SHIP AND SHIP'S ROUTINES (Marine Auxiliaries)
  • Instrumentation and Controls
  • Sensing and monitoring devices associated with marine equipment
  • Equipment
  • Gauges
  • Monitoring Systems
  • Toxicity Detectors
  • Oxygen Analyzers
  • Combustible Gas indicators
  • Multipoint Flammable Gas Monitors
  • Mass Flow Rate meter
  • Hydraulic Valve Remote Control System
  • Control Systems
  • Introduction
  • Control Theory
  • Types
  • Process Control
  • Split Range Control
  • Cascade Control
  • Ratio Control
  • Kinetic Control
  • Position Control
  • Speed Control
  • On-Off Control
  • Control Media
  • Types
  • Pneumatic Control
  • Electronic Control
  • Watchkeeping for Control Equipment
  • Downloads
  • External Links
  • Propulsion Transmission Systems, including thrust and shaft bearings
  • Components
  • Propulsion Arrangements
  • Shafting
  • Tail Shaft Keys and Keyways
  • Drive Couplings (Flexible and Rigid)
  • Alignment of shafting, including optical equipment
  • Optical Alignment
  • Condition Monitoring
  • Survey Requirement of shafts
  • Oil Analysis
  • Thrust Block
  • Principle
  • Construction and Operation
  • Thrust Bearing
  • Conclusion
  • Gearing and Clutches
  • Propellers and Thrusters
  • Stern Tube and Propeller
  • Stern Tubes
  • Oil Lubricated Stern Tube bearings
  • Sealing
  • Fitting of stern-tube seals in service
  • Oil Lubricated Bearings
  • Sea Water Lubricated Stern Tube bearings
  • Water Lubricated stern tube bearings
  • Propeller
  • Various types of propellers
  • Fitting and Removal
  • Conclusion1
  • Bow thrusters
  • Bow thrusters, Construction, working
  • Alternating Current Electric Motor Drives with pitch control
  • Remote Control System
  • Conclusion2
  • Steering Gear Systems
  • Theory of Steering
  • Steering Modes
  • Types of steering gears
  • Requirements of Electro-Hydraulic Steering Gear
  • Electro Hydraulic Steering Gear
  • Steering Gear Pumps
  • Radial Piston Pumps
  • Axial Piston Pumps
  • Ram Type
  • Constructional Features
  • Operation
  • Exam Guide
  • Sketch It
  • Rotary Vane Type
  • Operation1
  • Advantages
  • All Electric Steering Gear
  • Operation2
  • Maintenance
  • Conclusion (2)
  • Downloads (2)
  • Heat Exchanger
  • Role of Heat Exchangers
  • Patterns of flow in HE
  • Types of Heat Exchangers
  • Heat Transfer principle
  • Heat Exchanger Theory and Selection
  • Shell and Tube type HE
  • Constructional features (2)
  • Operation (2)
  • Advantages and Disadvantages of Shell type HE
  • Maintenance (2)
  • Exam Guide (2)
  • Sketch It (2)
  • Shell and Tube type coolers
  • Plate type HE
  • Constructional features (3)
  • Operation (3)
  • Maintenance (3)
  • Troubleshooting
  • Advantages and Disadvantages of Plate HE
  • Exam Guide (3)
  • Plate type coolers
  • Thermal Fluid Heating System
  • Downloads (3)
  • External Links (2)
  • Separators, Purifiers and Clarifiers Construction and characteristics
  • Purification of FuelDiesel Lube Oils on board the Ships
  • Purification Process
  • Principle of Centrifuge
  • Factors influencing the separation result
  • Clarification and Purification
  • Clarification
  • Purification
  • Clarification Purification Process
  • Clarification vs Purification
  • Purification system
  • Arrangement of Purifiers
  • ALCAP - Alfa Laval Purifier
  • Interactive Exercises
  • Purifiers in Operation
  • Lubrication system for centrifuges
  • Purifier Operation
  • Purifiers-Selection of correct gravity disc
  • Sludge discharging mechanism
  • Auto de-sludging-bowl closing and opening
  • Time interval for sludge discharge
  • Purifier Safety devices
  • Purifier Trouble shooting
  • Lubricating Oil Purification
  • Lube Oil Purification System
  • Lube Oil Purifier and Specification
  • Lube Oil Purifier Cross Section and Parts
  • Lube Oil Purifier Operation
  • Function of Lube Oil Purifiers in Diesel Engines and Turbines
  • Care for Lube Oil on board
  • Some Problems with Lube Oil During Ship Operations and their Remedies
  • Water Contamination in Lube Oil
  • Fuel Dilution in Lube Oil
  • How to Remove Contaminants
  • How to Maintain Lube Oil in Good Conditions on board Ships
  • What will you do if Main Engine Lubricating Oil Temperature is Abnormally High
  • What will you do when there is increasedecrease of sump lubricating oil level
  • What will you do if lube oil is contaminated with sea water
  • Lube oil tests carried out on board Ship
  • Deck Machinery
  • Windlass and Mooring winch
  • Anchor Windlass System
  • Operation (4)
  • Hydraulic oil system
  • Hatch Cover
  • Operation (5)
  • Rolling Type Hatch Cover
  • Hydraulic oil system
  • Life Boat
  • Lifeboat fittings
  • Ship's Hydraulic Crane
  • Cargo and Stores Cranes
  • Purpose and Features
  • Safety aspects
  • Crane limits
  • Jib Cranes
  • Hose handling Cranes
  • Testing of Cargo Gears and Cargo Operations
  • AUXILIARY STEAM BOILERS AND AUXILIARY STEAM PLANT
  • Auxiliary steam boilers
  • Overview
  • Types (2)
  • Water Tube Boiler
  • Fire Tube Boilers
  • Steam boiler mountings
  • Boiler Mountings
  • Safety Valve
  • List of Mountings
  • Main Steam Stop Valve
  • Feed Water Valve
  • Water Level Gauge
  • Actions for abnormal water level
  • Feed Water System and Water treatment
  • Feed Water System
  • Boiler Water Treatment
  • Boiler water testing and conditioning
  • Combustion and Control
  • Forced Draft system
  • Combustion Process
  • Air Register
  • Types of Burner
  • Automatic Combustion Control System
  • Operation and Safety of auxiliary boiler
  • Auxiliary Boiler Safety
  • SAFE ENGINEERING WATCHKEEPING
  • Watchkeeping Process
  • Main Propulsion System
  • Steering Gear
  • Engine Room
  • Watch Keeping in Port
  • video
  • Under UMS
  • Interpretation of functional tests on communication and control system.
  • Routine work during WK
  • Soot blowing
  • Pumping out bilges through OWS
  • Additional Watchkeeping Routines
  • Maintenance of ER records
  • Significance of readings taken
  • Maintenance of ISM related Records
  • Condition Monitoring and Planned Maintenance System
  • Engine Log Book
  • Maintenance of MARPOL related records
  • Maintenance of Safety related Records
  • Maintenance of Other records
  • STCW Port State ControlBallast Water Management Recycling Hazardous Material related
  • OPERATE MAIN , AUX MC & ASSOCIATED CONTROL SYSTEMS
  • Preparation, operation, fault detection and necessary measures to prevent damage
  • Main and associated auxiliaries, including oily-water separator
  • Auxiliary prime-movers and associated systems
  • Air Compressors
  • Theory of Compression
  • Compression Cycle
  • Advantages of Multistage Compressors
  • Volumetric Efficiency
  • Types of Air Compressor
  • Ship's Compressed Air System
  • Compressed Air Systems
  • Reciprocating Air Compressors
  • Constructional Features of Rec Air Compressor
  • Operation of Air Compressor
  • Operations
  • Operational Procedure
  • Unloader
  • Air-bottles, construction and mountings
  • Regulation
  • Construction
  • Procedure for Inspection and Pressure Testing
  • Mountings and Safety Devices
  • Downloads (4)
  • External Links (3)
  • Air Compressor-- Manuals
  • Air Compressor 1
  • Air Compressor 2
  • Air Compressor 3
  • Air Compressor 4
  • Air Compressor 5
  • Air Compressor 6
  • Air Compressor 6
  • Breathing Cascade Compressor
  • Other auxiliaries, including refrigeration, air-conditioning and ventilation systems
  • Ventilation, Refrigeration and Air-conditioning Systems
  • Ventilation systems
  • Ventilation of shipboard spaces
  • Natural and Mechanical Ventilation
  • Cargo Space Ventilation
  • Cargo Tank Venting
  • Ventilation of Engine room
  • Fans and Blowers
  • Centrifugal Fans and Blowers
  • Energy Efficiency Opportunities
  • Component Maintenance
  • Refrigeration Principles
  • Refrigeration Thermodynamics
  • Coefficient of performance
  • Direct and Indirect Expansion System
  • Direct Expansion Systems
  • Operation (6)
  • Cascade system
  • Multiple compression and evaporator system
  • Indirect Expansion (Brine) System
  • Air conditioning systems
  • Principles of Air Conditioning
  • Psychrometric Properties of Air
  • Psychrometric chart and its application
  • Comfort conditions
  • Control of Humidity
  • Airflow and air conditioning capacity
  • Calculation for ships plants
  • Air Conditioning System
  • Components (2)
  • Operation (7)
  • Heating Methods and Source
  • Air Handling Systems
  • Refrigeration and AC Compressors
  • Reciprocating Compressors
  • Reciprocating compressor efficiency in Ref-AC
  • Refrigerator Compressor Lubrication System
  • Centrifugal Compressors
  • Components of a Reefer System
  • Components (3)
  • Condenser and Evaporator
  • Oil Separator and drier
  • Ref-AC Control Systems
  • Throttling device
  • Capacity Control
  • Ref-AC Instruments-gauges
  • Temp and Pressure Measuring in Ref. Systems
  • High- and Low-Pressure Switch Block
  • Danfos Pressure Switch and Control
  • Thermostatic Switch
  • Thermostat and Sensors
  • Solenoid Valves
  • HVAC Gauges
  • Humidity Measurement
  • Safety in Ref and AC Systems
  • Ref-AC Plant Operations
  • Refrigerants used
  • Gas leak and Recovery
  • Charging Gas
  • Greenhouse effects and future refrigerants
  • Handling Air and Oil- Ref and AC
  • Safe Isolation of the system
  • Purging Out Air from the System
  • Management of oil return
  • Single Compressor System
  • Multi compressors System
  • Oil Return at Suction
  • Oil Return to the crankcases
  • Centralized Oil return
  • One separator per compressor
  • High Pressure oil return
  • Adding Oil to the System
  • Cleaning of Oil Strainer
  • Oil-Contamination in the Refrigeration System
  • Oil in a Reefer System
  • Detrimental Effects Of Oil In A System
  • Oil Contamination in the system
  • Testing Compressor Discharge Valves
  • Testing of Compressor Suction Valve
  • Defrosting
  • Replacement of Air Filter Element
  • Control Air Dryer
  • Ref and AC- Summary Points
  • Additional Information
  • Downloads (5)
  • External links (4)
  • SHIP BILGEBALLASTOIL - PUMPS AND PUMPING SYSTEM- HYDROPHORE SYSTEM
  • Mechanics of Fluids and Properties
  • Fluid Flow
  • Various types of Pumps
  • Classification of Pumps
  • Suction and Delivery Heads in pumping
  • Reciprocating Pump
  • Constructional Features (4)
  • Operating a Reciprocating Pump
  • Rotary Positive Displacement Pumps
  • Constructional Features (5)
  • Operating a Gear Pump
  • Constant Displacement Pumps--Operation and Precaution
  • Variable Delivery Pump
  • Radial Piston Pump
  • Axial Piston Pump
  • Operation and Precaution
  • Sketch It (3)
  • Rotary Axial Flow Propeller Pumps
  • Principle (2)
  • Constructional Features (6)
  • Operating an Axial Flow Propeller Pump
  • Rotary Centrifugal Pump
  • Principle (3)
  • Constructional Features (7)
  • Operating a Centrifugal Pump
  • Downloads (6)
  • External Links (5)
  • PUMP MANUALS
  • Instruction manual
  • AIR POWERED DIAPHRAGM PUMP
  • Instruction Book
  • Maintenance & Repair
  • Remote control system (2)
  • Service manual
  • User manual
  • Engine room pumps - Drawings data sheet
  • Centrifugal pumps
  • Gear pump, Screw pump, Piston pump
  • Gear type oil pump
  • Horizontal turbine pumps
  • Hydraulic pressure pumps
  • Oil Pump
  • Automatic Unloading System
  • Oil stripping pump
  • One screw pump
  • Vaccum pumps
  • Pump Characteristics- Centrifugal and PD
  • Positive Displacement Pump Curve
  • Routine pumping operations
  • Fuel oil Storage and Transfer Systems
  • Bunkering, Storage and Testing
  • Bunkering Procedures
  • Delivery of Fuel On Board
  • Fuel Transfer Pipeline and Pumping System
  • Fuel Properties and Quality Testing
  • Storage and Handling
  • BUNKER TRANSFERING
  • Fuel Oil System Strainers and Filters
  • Filtering Theory
  • Filters and Strainers
  • Filtration Systems
  • Filters used onboard the Ships
  • Best Practices for Oil Filter Usage
  • Construction and Working of Filter Types
  • Filter Coalescers
  • Magnetic Filters
  • Centrifugal Filters
  • Back Flushing Filters
  • Auto Clean Filter
  • Advantages (2)
  • Maintenance (4)
  • Cleaning of various Filters
  • Ballasting System
  • Purpose of Ballast System
  • Components of Ballast System
  • Types of Ballast Pumps
  • Ballast System Piping
  • Ballast System Valves
  • Ballast Tank Soundings
  • Ballast Water Treatment Systems
  • Fire pump
  • Bilge System
  • Components of Bilge System
  • Bilge Pumps
  • Bilge System Piping and Valves
  • Priming System
  • Bilge System Operation
  • Emergency Bilge Suctions
  • Regulations regarding Bilge Overboard Discharges
  • Bilge Holding Tanks
  • Oily Bilge and Sludge tank requirements for Machinery spaces
  • Oil Record Book Part I and Part II
  • Bilge System Piping Lineup and Securing
  • Bilge Pumping Difficulties
  • Application and Exemption
  • Requirements for Machinery spaces
  • Oil fuel tank protection
  • Standard Discharge Connections
  • Oil Content MonitorBilge Alarm Monitor
  • Bilge Oil Separator
  • Tanker Cargo Pumping and Turbine system
  • Overview of Cargo Oil Pump (COP) and Turbine Details
  • Pump Operations
  • CRUDE OIL WASHING (COW)
  • Description of Tanker Cargo System
  • Cargo Oil Pump
  • Stripping Pump
  • Piping System layout in Cargo Tanks
  • Direct system
  • Ring main system
  • Free flow system
  • COP Steam Turbine
  • Description of Cargo lines in Tankers
  • Bottom Lines
  • Drop Lines
  • Cargo Pump room piping
  • Deck lines
  • Cargo-pump Turbine Operation
  • Tankership boiler and feed system layout
  • Important parameters, alarms and cutouts
  • CARGO TRANSFERING MANUAL
  • LNG pumping systems
  • Sanitary-Sewage Systems
  • Operation of Biological Treatment Plant
  • Operation of Chemical Treatment
  • Sewage Discharge and the US Regulations
  • Marine Sanitation Devices (MSDs)
  • No-Discharge Zones (NDZs)
  • Ship E-VAC System
  • US Laws and MARPOL
  • Domestic Fresh Water Hydrophore System
  • Pneumatic Pressure Tanks a.k.a Domestic Fresh Water Hydrophore System
  • Air Gaps and Vacuum Breakers
  • FRESHWATER GENERATORS AND VACUUM EVAPORATORS
  • Construction, operation and characteristics of FW generator and Vacuum Evaporators
  • Principle
  • Evaporators
  • Reverse Osmosis
  • Distillation of Seawater
  • Constructional Features
  • Operation of FWG
  • Sketch It
  • Plate Type FW Generator
  • Reverse Osmosis System
  • Principle (2)
  • Semipermeable Membrane
  • Sketch It (2)
  • Materials of Construction
  • Operational problems and remedies FWG
  • Water Treatment
  • Drinking Water Filtration and Treatment
  • Potable Water
  • Purpose of Potable Water Systems
  • Potable water pumps
  • Potable Water Piping Systems and Valves
  • Segregation of Potable Water Tanks and Piping
  • Potable Water Sanitation and Treatment of water on board
  • Drinking Water Filtration and Treatment (2)
  • Ultraviolet Sterilization
  • Chlorination
  • Hot Water Heaters and Hot Water Systems
  • FWG SYSTEM INSTRUCTION MANUALS
  • SAFETY AND EMERGENCY PROCEDURES
  • Location of common faults in plant and necessary actions
  • Introduction
  • Common Problems Found In Ship's 2-Stroke Marine Engines
  • Common Problems Found in Pumps on Board Ships
  • Common Problems Found Marine Refrigeration Systems
  • Common Problems Found Auxiliary Engines
  • Common Problems Found Steering Gear System Of Ships
  • Problems in handling bilges
  • Problems in startingrunning the Fresh Water Generator
  • Safety precautions to be observed during a watch and immediate actions to be taken in the event of fire or accident, with particular reference to oil systems
  • Errors and Error Chains
  • Domino Theory
  • The Reason's model
  • Multiple Cause Theory
  • What are the causes
  • Case Study
  • Human Element
  • Contingency Planning
  • Shipboard Contingency Plan
  • Company's Response Plan
  • Actions to be taken in case of stoppage
  • Main engine
  • Auxiliary engine
  • Understanding Emergencies
  • Planning Emergency Response
  • Rescue Operation of injured persons
  • Emergency procedures
  • Change-over of remoteautomatic to local-control of all main and auxiliary systems
  • Procedures for operating main machinery under emergency conditions
  • ISMSOP Procedures
  • Remote safety operation and cutouts
  • Flooding of engine room compartment
  • Rescuing injured persons
  • Stoppage of engines
  • Grounding and Beaching
  • Oil Pollution
  • Emergency Towing Arrangements (ETA) on Ships
  • Collision, Flooding and Blackout
  • Steering Failure
  • Safe Working Practices
  • Lifting Loads
  • Hot Work
  • Electrical Equipment
  • Batteries
  • Hazardous Areas Onboard
  • Safe Practices in carrying out hot work and welding
  • Procedure to be taken while handling heavy machinery parts and overhauling of machines
  • Cleaning, Man-entry and Hot-work in enclosed compartments
  • Dealing with Failures and Prevention
  • Pneumatic Failure
  • Electronic Failure
  • Hydraulic Failure
  • Electric Failure
  • Causes and Remedies
  • ENGLISH LANGUAGE
  • Ability to Communicate in Oral Form and Write Technical Reports
  • Oral communication
  • Offshore Interaction
  • Communication with Office Personnel
  • Communication with External Parties
  • Conclusion
  • Effective Listening
  • Listen Carefully
  • Listening Versus Hearing
  • Types of Listening
  • Informative Listening
  • Critical Listening
  • Listening for Making Notes
  • Listening Comprehension
  • Traits of a Good Listener
  • Bad Habits of Listening
  • Internal Barriers
  • External Barriers
  • Improving Listening Skills
  • Test Your Listening Skills
  • Conclusion (2)
  • Written Communication
  • Guidelines for writing
  • Barriers to effective writing
  • Understand and Use Technical Engineering publications
  • Reading and Researching
  • Communication by Reports
  • Technical Condition Report
  • Specification of Repairs
  • Repair Completion Report
  • Quick Reference
  • Exercise Prepare a Report
  • Shipboard Communication
  • Face to Face Communication at Workplace
  • Watchkeeping in Engine Room, UMS Ship
  • Advisory for Workplace
  • INTERNAL COMMUNICATION SYSTEMS
  • Intercommunication Systems
  • Technology in Workplace Communication
  • Fire Detectors and Alarms
  • Emergency Signals Onboard
  • Means of Escape
  • Emergency escape from engine room
  • Requirements of the General Emergency Alarm (GEA) System
  • Requirements of the Public Address System (Passenger Ships)
  • Means Of Escape From Control Stations, Accommodation Spaces And Service Spaces
  • Escape Routes in Passenger Ships
  • Marking of the Escape Routes
  • Dealing with "normally locked doors that form part of an escape route"
  • Escape Routes in Cargo Ships
  • Means of Escape rules for machinery spaces
  • Means of escape on cargo ships
  • Means of Escape from ro-ro spaces
  • Emergency Escape Breathing Devices (EEBDs) Outside machinery Spaces
  • Instructions for Safe Escape
  • Strength of handrails and corridors
  • ENGINEROOM RESOURCE MANAGEMENT
  • Knowledge of the Company Policies and Organizational Structures
  • Constituent elements of the ERM
  • Evolution and Challenges of Organizations
  • Organization on board
  • Organizational Hierarchy and Zones of Responsibility
  • Organization on Shore
  • Company Policies and Objectives
  • Case Study Story of the Magic Pipe and Violation Reporting
  • Planning and Coordination
  • Planning and Your Role
  • Coordinating and Progressing with the Plan
  • Organization of Work and People
  • Organisational Hierarchy and Responsibility
  • Standard Operating Procedures (SOP)
  • Standing Watch
  • At Sea
  • In Port
  • Under Unmanned Missionary Space
  • Ship Emergency Response Plan
  • Stress and Fatigue Management
  • Stress - Types and Causes
  • Stress in Different Situations
  • How to Cope with Stress
  • Nurture yourself
  • Prioritize and Organize
  • Be practical
  • Fatigue Management
  • Incidents on Board
  • What is Fatique
  • Causes of Fatigue
  • Effects of Fatigue
  • How can you Protect Yourself from the Onset of Fatigue
  • What Rules and Regulations are in Place to Prevent and Deal with Fatigue
  • A case of hours of rest
  • Conclusion (3)
  • Case Study Planning and Coordination Flaw during Bunkering
  • Allocation, Assignment and Prioritization of resources
  • Personal Assignment and work distribution
  • Prioritization
  • Steps in Goal Setting
  • Advantages of Goal Setting
  • How to Set Goals
  • Allocation of Resources
  • Time and Resource Constraints
  • Electronic Planned Maintenance System (PMS) a typical software system called the Ship Manager
  • Case study The Junior Engineer who failed to manage himself
  • Life at Sea for a Junior
  • Personal Responsibility and Time Management
  • Planning and Task Management
  • Consideration of available options
  • Lost Time Productivity due to Human Error
  • Contingency planning
  • Repatriation
  • Lessons Learnt
  • Effective communication onboard and ashore
  • Communication is Understanding
  • Types of Communication
  • Interpersonal Communication
  • Communication Interactive
  • Importance of Feedback
  • Is Feedback Necessary
  • Formal and Informal Feedback
  • Case Study Informal Feedback
  • Assertiveness and Leadership, including motivation
  • Assertiveness
  • Introduction (2)
  • What is assertiveness
  • Definition
  • Benefits of assertiveness
  • Roadblocks to assertive behavior
  • Assertiveness vs Aggressiveness
  • Strategies for enhancing assertiveness
  • Body language
  • Samples of language and behavior
  • Three parts of effective assertive communication
  • Dealing with problems assertively
  • Being assertive amidst a problem
  • Being assertive amidst a grief
  • Being assertive amidst a conflict
  • Strategies to acquire assertive communication
  • Exercise Case study on Assertiveness
  • Conclusion (4)
  • Team Building
  • Groups and Teams
  • Characteristics of a Team
  • Dealing with People in a team
  • Why Teams Fail
  • How to Sustain Team Effectiveness
  • Lead by Example
  • Team Work
  • Team Performance
  • Handling Problems
  • Groupthink
  • Conflict at Work
  • Race, Culture and Gender
  • Stress in Self and Others
  • Motivation and Leadership
  • Motivation
  • Ways of Motivation
  • Advantages of Motivation
  • Delegation
  • Leadership
  • Characteristics of a Leader
  • Aggressive Vs. Assertive
  • Types of Leadership
  • Acquiring Leadership Skills
  • Decision Making
  • Story of John
  • Process of Decision Making
  • Lack of Decision Making Skills
  • Four Types of Decision Makers
  • Case Study Decision Makers-Can they all be right
  • Cultural Diversity and Communications
  • Understanding Cultural Differences
  • Race, Culture and Gender Issues
  • Language Barriers
  • Challenges of communication with multi- cultural and multi-lingual crew and officers
  • Intercultural Miscommunication
  • Accidents Involving Multilingual Communication Difficulties and Cultural Diversity
  • Other reasons of deliberate non-communication
  • Language barriers and Strategies for improved communications
  • Case Study Lack of proper communication leads to an oil spill
  • Situational Awareness
  • Risk Management
  • Managing Risk
  • Regulatory Requirements
  • Assessing Risk
  • Risk Assessment Methods
  • Risk Assessment for the Engineroom
  • Situational Awareness (2)
  • Process of Developing Situational Awareness
  • Barriers to Situational Awareness
  • Loss of Situation Awareness
  • Human Error
  • Losing Situational Awareness
  • Understanding Emergencies (2)
  • Planning Emergency Response (2)
  • Errors and Error Chains (2)
  • Domino Theory (2)
  • The Reason's model (2)
  • Multiple cause theory (2)
  • What are the causes of accidents
  • Recovering and Getting Back the Situational Awareness
  • Effective Safety Management System
  • Maritime Resource Management using SHELL model
  • Conclusion
  • Case Study Human Element
  • Decision options, selection and outcome
  • Identify and consider generated options
  • Broadening the option by tapping into others' creativity
  • Story of MV HAPPY CARRIER
  • Selecting course of action
  • PDCA cycle the Happy Carrier story continues
  • Evaluation of outcome effectiveness
  • You must take the quiz only after you study the eBook contents in this chapter, including watching the videos. The self-assessment quizzes are drawn from the complete chapter. Please take
  • Learning by case studies and Assessments
  • Case Study 1 Engineroom Preparation for Port Entry
  • Case Study 2 Embarkation of a Pilot to Berthing of a Ship
  • Case Study 3 Ship Maintenance and Communication for Safe Navigation
  • Test case study
  • Bibliography

Marine Engineering Knowledge (General)- EKG - Class 4 MEO

Marine Engineering Knowledge (General)- EKG - Class 4 MEO

 

At the main topic pages, you will see a button for taking a quiz. You must take the quiz only after you study the eBook contents for the topic, including watching all the videos.  The self-assessment quizzes are drawn from the entire topical area.  Please take this as often as you wish and try and make sure you have maxed them before you go for the end-of-course assessments.

Course General Learning Objectives:

After going through this course, student should be able to,

  •  Know the properties and use of metals and non-metals in marine engineering systems on ships
  •  Know the Industrial Chemistry applications to marine engineering, e.g. involving fuel and lube oil
  •  Know the process of metal Fabrication, Welding, Joining and Cutting as used in shiprepair and shipbuilding
  •  Understand the Corrosion mechanisms and control measures onboard ships
  •  Describe the various Ship's Routines involving Marine Auxiliary machineries
  •  Describe the various types of  auxiliary and exhaust gas boilers used on motor ships and the associated steam plant
  •  Know the procedures for Safe Engineering Watchkeeping to safeguard plant operations
  •  Describe the Ventilation, Refrigeration and Air-conditioning Systems on ships
  •  Understand the application of automation and control systems to operate main and aux machineries
  •  Know the Ship Bilge/Ballast/Oil Pumps and Pumping Systems including the hydrophore system for potable water and sanitary systems
  •  Describe the Freshwater Generators and Vacuum Evaporators
  •  Know the Safety and Emergency Procedures to be followed on board 
  •  Understand the importance of using a common English Language and various ways of effective communication to be practiced  on board
  •  Describe the Internal Communication device and systems commonly used on cargo vessels
  •  Understand the concept of Engine room Resource Management and apply those principles on every day work on board as a team member

 

Introduction

 

The course Marine Engineering Knowledge (General) , or referred to as GEK is developed based on the requirement of the STCW standards for an operational level marine engineer under the operational function of "Marine Engineering at the Operational level", which will cover the necessary knowledge base  for the following competencies as a marine engineer officer- Class IV: 

  • Competence 1: Maintain a safe engineering watch
  • Competence 2: Use English in written and oral form
  • Competence 3: Use internal communication systems
  • Competence 4: Operate main and auxiliary machinery and associated control systems
  • Competence 5: Operate fuel, lubrication, ballast and other pumping systems and associated control systems

Some of the sub competencies related to main engines, auxiliary engines and boilers are covered under the Marine Engineering Knowledge (EKM) course. The maintenance functions for the main engine and auxiliaries are covered in the Marine Engineering Practice (MEP). Again, some items  on materials , industrial chemistry and corrosion provides the foundational support for competency knowledge application in the EK subjects.

 

The e-learning course is presented in the form of text, animations, diagrams, case studies, problem solving exercises and many references; students are quizzed on the reading topics toward providing them with a feedback of their understanding and to encourage them to progress further. The course is also aided by live presence of professional course instructors to deal with student enquiries via interesting Q&A sessions. 

 

Course Syllabus Reference: Training, Examination, and Assessment Programme (TEAP) Part – B For Merchant Shipping (Standards of Training, Certification and Watchkeeping For Seafarers) Rules, 2014. 


 

Course Topics and Competencies:

Following is the Table of Contents with indicated matching competencies that are covered . Some course topics are used as foundational support to the competency areas of working on board a ship, e.g., the watchkeeping practice, etc.

 

Marine Engineering Knowledge (General) - (EKG)- Class 4 MEOFunctional Competencies
1. MARINE ENGINEERING MATERIALSFoundational Support
Basic Metallurgy
Alloys of Steel
Non-Ferrous Metals and Alloys
Non-metallic materials
Materials under load and Testing of materials
2. INDUSTRIAL CHEMISTRYFoundational Support
Fundamentals of Industrial Chemistry applied to ship operation
Ballast Water Treatment and Management
Fuels and Lubricants
Corrosion control onboard ships
3. INTRODUCTION TO SHIP AND SHIP'S ROUTINES (Marine Auxiliaries)1.07
Instrumentation and Controls4.15
Propulsion Transmission Systems, including thrust and shaft bearings4.10
Propellers and Thrusters4.10
Steering Gear Systems4.13; 4.14
Heat Exchanger4.11
Thermal Fluid Heating System4.11
Construction and characteristics of Separators, Purifiers and Clarifiers4.11
Deck Machinery4.11
4. AUXIUARY STEAM BOILERS AND AUXIUARY STEAM PLANT4.07; 4.08; 4.09
Auxiliary steam boilers4.07
Steam boiler mountings4.07
Feed Water System and water treatment4.09
Combustion and Control4.07
Operation and Safety of auxiliary boiler4.08
5. SAFE ENGINEERING WATCHKEEPING1.01; 1.02
Watchkeeping Process
Routine work during WK
Maintenance of ER records
6. OPERATE MAIN, AUX WC and ASSOCIATED CONTROL SYSTEMS4.10;4.12;4.13
Preparation, operation, fault detection and necessary measures to prevent damage4.21
Air Compressors4.11
Other auxiliaries, including refrigeration, air-conditioning and ventilation systems4.21
Ventilation, Refrigeration and Air-conditioning Systems4.11
Ventilation systems4.11
Refrigeration principles4.11
Direct and Indirect Expansion System4.11
Air conditioning Systems4.11
Refrigeration and AC Compressors4.11
Components of a Reefer System4.11
Ref-AC Control Systems4.11
Ref-AC Instruments-gauges4.11
Safety in Ref and AC systems4.11
7. SHIP BILGE/BALLAST/OIL - PUMPS AND PUMPING SYSTEM- HYDROPHORE SYSTEM5.01- 5.07
Mechanics of Fluids and Properties
Various types of Pumps
Pump Characteristics- Centrifugal and PD
Routine pumping operations
Domestic Fresh Water Hydrophore System
8. FRESHWATER GENERATORS AND VACUUM EVAPORATORS4.11
Construction, operation and characteristics of FW generator and Vacuum Evaporators
Potable Water
9. SAFETY AND EMERGENCY PROCEDURES4.18; 1.25; 1.26; 1.27
Location of common faults in plant and necessary actions
Safety precautions to be observed during a watch and immediate actions to be taken in the event of fire or accident, with particular reference to oil systems
Actions to be taken in case of stoppage
Understanding Emergencies
Emergency procedures
Safe Working Practices
Dealing with Failures and Preventions
10. ENGLISH LANGUAGECompetence 2: Use English in written and oral form 2.01 - 2.03
Ability to Communicate in Oral Form and Write Technical Reports
Understand and Use Technical / Engineering publications
Shipboard Communication
11. INTERNAL COMMUNICATION SYSTEMSCompetence 3: Use internal communication systems 3.01 - 3.03
Intercommunication Systems
Maintain Statutory Communication Records
Fire Detectors and Alarms „ Means of Escape
12. ENGINEROOM RESOURCE MANAGEMENTCompetence 1: Maintain a safe engineering watch (1.28- 1.33)
Knowledge of the Company Policies and Organizational Structures
Planning and Coordination
Allocation, Assignment and Prioritization of resources
Effective communication onboard and ashore
Assertiveness and Leadership, including motivation
Cultural Diversity and Communications
Situational Awareness and Risk Assessment
Decision options, selection, and outcome
Learning by case studies and Assessments

 

Functions and Competencies from TEAP manual:

 

 Function: Marine engineering at the operational level
 Competence 1: Maintain a safe engineering watch
1.01List or orally explain the reasons an officer in charge of the engineering watch shall not hand over the watch to the relieving officer.
1.02Explain the standing orders and special instructions of the chief engineer officer relating to the operation of the ships systems and machinery.
1.03Explain the nature of all work being performed on machinery and systems, the personnel Involved and potential hazards.
1.04Determine the level and, where applicable, the condition of  water or residues in bilges, ballast tanks, slop reserve tank, freshwater tanks, sewage tanks and any special requirements for use or disposal of the contents thereof.
1.05Determine the condition and level of fuel in the reserve tanks, setting tank day tank, and other fuel storage facilities.
1.06Determine any special requirements relating to sewage system disposals and the acceptable alternatives tor such disposals for the duration or the voyage.
1.07Determine the condition and mode of operation of the various main and auxiliary systems, including the electrical power distribution system.
1.08Determine, where applicable, the condition of monitoring and control console equipment, and which equipment is being operated manually.
1.09Describe potential adverse conditions that could result from bad weather, ice, contaminated water, or shallow water.
1.10Determine, where applicable, the condition and mode of operation of automatic boiler controls such as flame safeguard control systems, limit control system, combustion control systems, fuel supply control systems, and other equipment related to the operation of steam boilers and explain the function of each.
1.11Determine any special modes of operation dictated by equipment failure or adverse ships conditions and describe how various equipment failures or adverse ship condition could potentially dictate special modes operation.
1.12Receive reports from engine-room ratings relating to their assigned duties and describe the reports to the assessor.
1.13Determine the availability of fire-fighting appliances and describe procedures to be undertaken In case of fire.
1.14Describe the established watchkeeping arrangements and the functions of rating forming part of the engineering watch.
1.15Operate the propulsion equipment in response to needs for changes in direction or speed.
1.16Determine and describe all preventive maintenance, damage control, or repair operations to be performed during the engineering watch. Describe how all Machinery to be worked on is isolated, bypassed, or adjusted. Record all work carried out on the watch.
1.17Inspect the machinery in the charge of the officer in charge of the engineering watch. Describe the condition of all such machinery.
1.18Make rounds of the machinery and Steering-gear spaces for the purpose of observing and reporting equipment malfunctions or breakdowns and performing routine adjustments, required upkeep, and other necessary tasks under direction. Describe potential malfunctions and breakdowns.
1.19Describe special watch-keeping precautions to be taken under adverse conditions in rough seas, restricted visibility, coastal and congested waters, and at anchor.
1.20Describe the procedure for taking over the engineering watch in Port.
1.21Describe the procedures for performing the engineering watch in port.
1.22Review the engine-room log and describe its contents.
1.23Record all events related in the main and auxiliary machinery which have occurred during the engineering watch.
1.24Describe duties associated with handing over watch.
1.25Describe safety and emergency procedures, changeover of remote/automatic to local control of all systems.
1.26Describe action that would be necessary in case of damage resulting from equipment breakdown, fire, flooding, rupture, collision, grounding, or other cause in order to contain the effects.
1.27Describe safety precautions to be observed during a watch and immediate actions to be taken in the event of fire or accident, with particular reference to oil systems.
 Engine-room resource management
1.28Describe the organizational structure of engine room manning with the assigned Concept of E/R resource management and Safe Manning Requirement duties
1.29Appreciate the use of necessary engine room resources allocation in correct priority job assignment and workload Management
1.30Describe communication identifying barriers and breakdowns in communication while onboard Effective communications.
1.31Describe assertiveness and leadership, role of leader, followers, situation while working in engine room. Work Planning, Co-operation and Teamwork
1.32Describe present state of associated systems and external environment effecting operational efficiency of engine room Consideration of team experience. Crisis Management and Human Behavior in crisis. Working in multi & cross cultural environment
1.33Use Case studies related to situational awareness and team experience in engine room operation.
 Competence 2: Use English written and oral form
2.01Use engineering publications, operational manuals and fault finding instructions written in English.
2.02Fill in standard engineering reports and forms in English.
2.03Communicate with members of the watch, in a multilingual crew, in safety related duties.
 Competence 3: Use internal communication systems
3.01Use appropriate intercommunication system which would include ship’s telephone system, communication system between engine room and wheelhouse, two-way communication system and public address systems. Established procedures are followed.
3.02Identify all escape routes from the machinery spaces. All escape routes are Properly, identified.
3.03Describe the various engine-room alarm systems and distinguish between the various alarms, especially the fire-extinguishing media alarm.
 Competence 4: Operate main and auxiliary machinery and Associated control systems
4.03Describe the basic construction and operating principle of Marine Diesel Engine including classification of engines, two & four stroke cycles, spark & Compression ignition engines, general description & constructional details of Diesel engines and its parts.
4.04Prepare main machine, for departure.
4.05Describe the basic construction and operating principle of Marine steam Turbine including impulse & Reaction Turbine, Compounding, Efficiencies, Marine turbine plant.
4.06Describe the basic construction and operating principle of Marine Gas Turbine including Gas dynamics, Gas cycles, Efficiency, Marine Gas Plant.
4.07Describe the basic construction and operating principle of Marine Boilers including Types of Boilers, Construction and operation of boilers and associated systems, mountings, water treatment
4.08Operate steam boilers, including combustion control and burner management system
4.09Control steam boiler water level.
4.10Describe the basic construction and operating principle of Shafting installations and propellers including types of shafting, bearings, alignment, removing and fitting of propeller Thrusters.
4.11Describe the basic construction and operating principle of other auxiliaries including various pumps, air compressors, purifiers, Fresh Water generator, Heat Exchanger, Refrigeration, Air Conditioning and ventilation systems.
4.12

prepare auxiliary machinery for operation.

Pre-calibration of measuring equipment as per norm All checks and actions are carried out in accordance with laid down instructions and all auxiliary and control systems are functioning properly.

4.13Describe the basic construction and operating principle of different types of Steering gears including regulatory requirements. mechanisms can be understood and explained with drawings/ Instructions. Require knowledge from SOLAS
4.14Prepare and test steering gear for departure.
4.15Describe the basic construction and operating principle of various automatic control systems.
4.16Describe and explain the fluid flow and characteristics of lubricating oil, fuel oil and cooling systems including viscosity, hydrostatics, and kinematics of fluid flow, dynamics of fluid flow, flow through pipes, laminar and turbulent flow. various properties of Lubricating and Fuel Oils used onboard
4.17Describe the basic construction and operating principle of various deck machineries including deck cranes, mooring/anchor handling equipment, hatch covers, lifeboat davit and their associated hydraulic systems.
4.18Describe the safety and emergency procedures for operation of propulsion Plant machinery and control systems.
4.19Describe the preparation, operation, fault detection and necessary measures to prevent damage to the main engine, associated auxiliaries and control systems,
4.20Describe the preparation, operation, fault detection and necessary measures to prevent damage to the steam boilers, associated auxiliaries, steam systems and control systems.
4.21Describe the preparation, operation, fault detection and necessary measures to prevent damage to the Auxiliary Prime Movers, associated systems and control systems.
4.22Describe the preparation, operation, fault detection and necessary measures to prevent damage to the auxiliaries including refrigeration, air conditioning and ventilation systems.
 Competence 5: Operate fuel, lubrication, ballast and Mbar pumping systems and associated control systems
5.01Understand mechanics of fluids covering Properties; Hydrostatics; Kinematics & dynamics of fluid flow; Flow through pipes: Laminar & turbulent flow
5.02Describe Operational characteristics of pumps and piping, systems including control systems of different types of pumps. Analytical proof of Characteristics of Hydro-dynamic and positive displacement pumps the operations are planned and carried out in accordance with operating manuals, established rules and procedures to ensure safety of operations and avoid pollution of the marine environment. Deviations from the norm are promptly identified and appropriate action taken.
5.03Knowledge of different pumping systems and operations including regulatory requirements and procedures. Describe by sketches of bilge and ballast pumping systems. Operations are planned and carried out in accordance with established rules and procedures to ensure safety of operations and avoid pollution of the marine environment.
5.04Operate fuel-pumping, including transfer system.
5.05Describe cargo pumping systems on board liquid cargo ship.
5.06Operate bilge and ballast pumping systems.
5.07Describe requirements and operation of oily water separator and other similar equipment. Describe the constructional and operational details of oily water separator. Operations are planned and carried out in accordance with established rules and procedures to ensure safety of operations and avoid pollution of the marine environment.