Course Topics
- Technology of Materials
- Metals and processes
- Basic Metallurgy
- Iron Carbon Equilibrium Diagram
- Alloys of Steel
- Properties and Application of Material Used in Machinery on Board Ships
- Non-Ferrous Metals and Alloys
- Non-Ferrous Metals
- Non-Ferrous Metals (2)
- Non-Ferrous Alloys
- Materials Selection For Seawater Systems
- Copper-Alloy Systems
- Guidelines and Challenges Copper Alloys In SW
- Non-metallic materials
- Materials under load
- Vibrations
- Materials and Welding
- Electrical Arc Welding
- Principle of Arc Weldings
- Types of Arc Welding
- Arc Welding Equipment
- Specifications of Welding Machines
- Specifications and Choice of Electrodes
- Welding Basics 1
- Edge Preparation and Weld Joints
- Arc Length and its Effects
- Method of Cleaning Base Metals
- Polarity of DC Arc Welding
- Welding Symbols
- Welding Basics 2
- Types of Weld
- Weld Nomenclature
- Welding Positions
- Welding Performer Qualifications
- Welding Defects and Distortion Control
- Arc Welding Defects
- Causes and Effects of Arc Welding Defects
- Distortion and it's Control
- Welding Exercises
- Butt Joint
- Outside Corner Joint
- Single V Butt Joint
- T Joint
- Gas Cutting and Welding
- Gas Cutting
- Gas Cutting Principle and its Operation
- Gas Cutting Equipment
- Safety Precautions for Gas cutting
- Gas Welding
- Working Principle and its Operation
- Welding Techniques
- Defects in Gas Welding
- Gas Welding Equipment and Hand tools
- Flash Back Arrestor
- Gas Cutting Practical Exercises
- Welded joints and low carbon steels
- Common faults in welded joints
- Plate Work-marking Out
- Destructive and Non Destructive testing of Materials due to Material Failures
- Material Failures due to fatigue and some ways to prevent
- Material Failures due to creep, creep testing, Parameters of Creep behaviour and reducing the risks of Creep failure
- Mechanical Testing of Materials
- Non-Destructive Testing
- Liquid Penetrant Testing
- Magnetic Particle Testing
- Ultrasonic Inspection
- Radiographic Inspection
- Eddy Current Testing
- Engineering Process and Class Approvals
- Introduction and Learning Objective
- Permanent joints
- Riveting
- Soldering
- Introduction and Learning Objectives
- Need for Soldering
- Types of Solders
- Soldering Methods and Process Stages
- Flux Solder
- Soldering on PCB and tag board
- Desoldering
- Common soldering defects
- Defect due to excessive heating
- Defect due to insufficient heating
- Defects in soldering
- Mechanical and solder quantity defects
- Self secured joints
- Safety and health when welding
- Welded joints and low carbon steels (2)
- Common faults in welded joints (2)
- Plate work-marking out (2)
- Thermal Cutting
- Forming, Shaping and Finishing
- Bending Plates
- Welding Inspection
- Stages of Weld Inspection and Testing
- Methods of Welding Inspection
- Visual Inspection
- Destructive Testing
- Welding Inspectors Responsibilities
- Pipework
- Pipe Butt Joint on MS Pipe 50x3 mm Wall Thickness 1G Rolling
- Pipe Joint on Mild Steel 3 mm Wall Thickness
- Pipe Bending
- Non-destructive testing (2)
- Mechanical Cutting
- Metal Cutting, Grinding and Finishing
- Introduction
- Chip Formation
- Methods of Metal Cutting
- Cutting Tool Properties
- Tool Wear
- Tool Life
- Exercise
- Lathe Driller Grinder
- Cutting Fluids
- Lathe Machine
- Principle of Operation
- Centre Lathe
- Types of Lathe and Lathe Tools
- Taper turning methods
- Taper - Definition and Turning Methods
- Form Tool Method
- Tail Stock Set-over Method
- Compound Rest Swivelling Method
- By Using Taper Turning Attachment
- Thread Cutting
- Introduction (2)
- Work held between Centres
- Work held in Chucks
- Work held in Face Plate
- Work Held on Angle Plates
- Work Held on Mandrel
- Lathe Accessories
- Exercise (2)
- Forming, Shaping and Finishing (2)
- Principle of Operation (2)
- Standard Shaper
- Shaping Operations
- Milling Machines
- What is Milling
- Milling Methods
- Milling Operations
- Sawing Machine
- Reciprocating Sawing Machine
- Circular Sawing Machine
- Band Saw Machine
- Abrasive Cut-off Machine
- Broaching Operation
- Grinding
- Introduction (3)
- Cylindrical Grinding
- Taper Grinding
- Plunge Cut Grinding
- Centreless Grinding
- Surface Grinding
- Reaming
- Metal Finishing Process
- Honing
- Lapping
- Super Finishing
- Polishing
- Buffing
- Abrasive Belt Finishing
- Heat treatment of Carbon Steel and Shot Blasting
- Manufacture and Application of Standard Components
- Manufacturing and Testing of Marine Materials and Components
- Fuels and Lubricants
- Production of Oils from Crude Oil
- Crude Oil Processing
- Manufacture of Lube Oil
- Properties and Characteristics of Fuels and Lubricants
- Fuels and Combustion
- Properties
- Categories and Specifications
- Combustion
- Lubricants
- Properties (2)
- Functions of Lube Oil and Types of Wear
- Categories and Specifications (2)
- Contamination of Lube Oil in service
- Additives
- More on use of Additives in Lube Oil
- Maintaining Additive Reserve
- Introduction (4)
- Main Engine Lubrication
- Crankcase lubrication
- Main Lubricating Oil System Components
- Maintenance of Lubricating Oil
- Types of Lubrication
- Lubrication in Marine Diesel Engines
- Certain Definitions and General Points
- Two stroke main engine lubrication
- Ancilliary Lubricating Oil Operating Systems
- Shore Side and Shipboard Sampling and Testing
- Shipboard Oil Tests
- Analysis Limits
- Lubricating Oil Analysis for system Oil and diesel engine
- Spectrographic analysis to check wear and tear of engine
- Microbiological Infection
- Interpretation of Test Results
- Recap and Test Yourself
- Treatments of Fuels and Lubricants
- Pretreatment and Handling
- Storage and Handling
- Centrifuging
- Lube Oil system and Optimum Purification
- Blending
- Oil Fuel Tanks
- Construction Details
- Meters and Gauges
- Water Level Gauge
- Thermometer
- Salinometer
- Ammeter
- Flow Meter
- Pressure Gauges
- Some important gauges in LNG ships
- Sensing and Monitoring Devices
- Equipment
- Monitoring Systems
- Toxicity Detectors
- Oxygen Analyzers
- Combustible Gas indicators
- Multipoint Flammable Gas Monitors
- Mass Flow Rate meter
- Mountings of Auxiliary Machinery and Systems
- Pumps and Piping System
- Pumps and pumping
- Pumps
- Reciprocating Pump
- Constructional Features
- Rotary Pump
- Constructional Features (2)
- Variable Delivery Pump
- Radial Piston Pump
- Axial Piston Pump
- Sketch It
- Propeller Pumps
- Principle
- Constructional Features (3)
- Centrifugal Pump
- Operating a Centrifugal Pump
- Constructional Features (4)
- Downloads
- External Links
- PUMP MANUALS
- Instruction Manual
- AIR POWERED DIAPHRAGM PUMP
- Drawing
- Operation Manual
- Cargo Pumping System
- Instruction Book
- Maintenance & Repair
- Remote Control System
- Service manual
- User Manual
- Engine Room Pumps - Drawings Data Sheet
- Centrifugal Pumps
- Gear pump, Screw pump, Piston pump
- Gear Type Oil Pump
- Horizontal Turbine Pumps
- Hydraulic Pressure Pumps
- Oil Pump
- Automatic Unloading System
- Oil Stripping Pump
- One Screw Pump
- Vaccum Pumps
- Routine Pumping Operations
- Fuel Oil
- Ballast Water
- Emergency Fire Pump
- Bilge System
- Bilge Oil Separator
- Cargo Pumping System (2)
- Oil Tanker Cargo Pumping and Turbine System
- COP and Turbine Details
- Pump Operations
- Pump Room Arrangements
- Cargo Pumping System for a crude oil Carrier
- cop Steam Turbine
- Cargo-pump Turbine Operation
- Tankership boiler and feed system layout
- Important Parameters, Alarms and Cutouts
- LNG pumping systems
- Cargo Transferring Manual
- Piping Systems on Ships
- Sea Water Circulating System
- Bilge System (2)
- Ballast System
- Fuel Oil Bunkering and Transfer
- BUNKER TRANSFERING
- Air Vents and Sounding Pipes
- Other Pipelines and Precautions
- Materials for Pipes
- Materials of Valves
- Maintenance of MARPOL related records
- Heat Exchanger
- Overview of HE
- Role of Heat Exchangers
- Types of Heat Exchangers
- Heat Transfer principle
- Patterns of flow in HE
- Shell and Tube type HE
- Constructional Features (5)
- Operation
- Advantages and Disadvantages of Shell type HE
- Maintenance
- Exam Guide
- Sketch It (2)
- Shell and Tube Type Coolers
- Plate type HE
- Constructional features (6)
- Operation (2)
- Maintenance (2)
- Troubleshooting
- Advantages and Disadvantages of Plate HE
- Exam Guide (2)
- Downloads (2)
- External Links (2)
- Plate type coolers Manual
- Thermal Fluid Heating System
- Steering Gear Systems
- Overview
- Principle (2)
- Theory of Steering
- Steering Modes
- Types
- Electro Hydraulic Steering Gear
- Pumps (2)
- Radial Piston Pumps
- Axial Piston Pumps
- Exam Guide (3)
- Ram
- Constructional Features (7)
- Operation (3)
- Exam Guide (4)
- Sketch It (3)
- Rotary Vane
- Constructional Features (8)
- Operation (4)
- Advantages
- Exam Guide (5)
- Steering gear
- Pumps for Steering Gear
- Rudder Actuators
- All Electric Steering
- Operation (5)
- Downloads (3)
- Centrifuges
- Manual and Automatic operation
- Transmission System
- Transmission Shafting
- Propulsion Arrangement
- Condition Monitoring
- Survey Requirement of shafts
- Oil Analysis
- Shaft Bearings
- Components
- Alignment
- Optical Alignment
- Thrust Block
- Principle (3)
- Construction and Operation
- Thrust Bearing
- Conclusion
- Stern Tubes and Bearings
- Oil Lubricated Stern Tube
- Sealing
- Fitting seals in service
- Oil Lubricated Bearings
- Sea Water Lubricated Stern Tube
- Water Lubricated Bearings
- Propeller
- Types (2)
- Tail Shaft Keys and Keyways
- Fitting and Removal
- Stabilizer
- Shipside fittings
- Wake Equalizing Ducts
- Auxiliary boiler and steam plant
- Auxiliary compression ignition engines and associated plant
- Start Up and Shut down of Auxiliary Machinery and Associated systems
- Air Compressor and Compressed Air System
- Air Compressors
- Principle (4)
- Theory of Compression
- Compression Cycle
- Advantages of Multistage Compressors
- Volumetric Efficiency
- Exam Guide (6)
- Reciprocating Air Compressors
- Plate Type Valves
- Operation (6)
- Test, Sizes and Limits
- Exam Guide (7)
- Compressed Air System
- Air bottle
- Mountings and Associated System
- Compressed Air System (2)
- Hydraulic Power and Control System
- Advantage and disadvantage of Hydraulics
- Basic Hydraulic Circuit
- Hydraulic Valves
- Actuators
- Accumulator
- Hydraulic Motors
- Hydraulic Tanks
- Hydraulic connectors
- Oil Contamination and use of Filters
- Hydraulic Fluid Lines
- Opening and Closing of Hatch Covers
- Hydraulic winch
- Electro-hydraulic valve control for ballast and cargo
- Auxiliary Steam System
- Safety Valves
- Boiler Water Levels
- Use of Sea Water in Boilers
- Boiler Water Testing
- Boiler Water Treatment
- Auxiliary Steam Turbine
- Boiler Defects
- Boiler and Steam turbine survey and repairs
- Electrical Machines and Systems
- Regulatory Requirements of pumps and pumping Systems
- Regulatory Requirement
- Annual Survey
- Intermediate Survey
- Renewal Survey
- Pipeline Maintenance
- Bilge Pump and Pumping system
- Fire Pump and Fire main
- Ballast Pumping
- Sewage and Sludge System
- Maintenance of Pumps
- Refrigeration and Air Conditioning
- Applications
- Principle (5)
- Refrigeration
- Air conditioning
- Types (3)
- Charging Gas
- Refrigeration System
- Direct Expansion Systems
- Components (2)
- Operation (7)
- Indirect Expansion(Brine, Cascade, Merits)
- Cascade system
- Merits
- MANUAL
- QI MARINE PROVISION REFRIGERATING PLANT
- Refrigerating plant for Ref. Prov. Store
- Refrigerant
- Air Conditioning System
- Components (3)
- Operation (8)
- AIR CONDITIONING SYSTEM MANUAL
- Air Conditioning and Ventillation Plant
- FINAL-DOCUMENTATION
- MARINE TYPE PACKAGED AIR CONDITIONER
- Drawings
- Unit Cooler
- Instruction Manual (2)
- Manual for Cooler
- Package type unit cooler
- Cargo and domestic Refrigeration plants
- Understanding System Capacity
- Direct and Indirect Expansion System
- Oil Separator and Drier
- Throttling device
- Capacity Control Methods
- Oil Contamination in the System
- Refrigerants Used
- Greenhouse Effects and Future Refrigerants
- Operation and Testing of Control Systems
- Control Systems
- Control Theory
- Types control system
- Process Control
- Split Range Control
- Cascade Control
- Ratio Control
- Kinetic Control
- Position Control
- Speed Control
- Control Media
- Pneumatic Control
- Electronic Control
- Downloads (4)
- External Links (3)
- Testing of Control Circuits
- Testing of Electrical Control Systems
- Automatic Control for Auxiliary Machinery
- Generator distribution system
- Steam boiler
- Oil purifier
- Refrigeration system (2)
- Pumping and piping system
- Steering gear system
- Cargo handling equipment and deck machinery
- Hatch Cover
- Operation (9)
- Rolling Type Hatch Cover
- Hydraulic oil system
- Windlass and Mooring winch
- Operation (10)
- Hydraulic oil system (2)
- Cargo Cranes
- Cargo Winches or Derricks
- Jib Cranes
- Gantry Cranes
- Maintenance (3)
- Testing of Cargo Gears and Cargo Operations
- Class Survey and Lifting Gears
- Fresh Water Systems and its generation
- Fresh Water Generators
- Principle (6)
- Evaporators
- Reverse Osmosis
- Distillation
- Constructional Features (9)
- Operation (11)
- Exam Guide (8)
- Sketch It (4)
- Evaporators (2)
- Reverse Osmosis Method
- System
- System (2)
- Exam Guide (9)
- Sketch It (5)
- Fresh Water Generators on board the Ships
- FW Generator system performance
- Water Treatment
- Exam Guide (10)
- Fresh water genarator
- Installation and Instruction Manual
- Safety Instructions
- Drawings (2)
- Water Testing
- Domestic Fresh Water Hydrophore System
- FRESHWATER GENERATOR
- Emergency preparedness
- Actions to be taken in case of fire
- Fire Fighting Appliances
- SOLAS Requirement
- FSS code
- Training
- Fire control plan
- Basics of Fire Safety
- Chemistry of Fire
- Classes of Fire
- Propagation of Fire
- Fire Prevention
- Ship Construction Arrangement
- Means of Escape
- Inerting of Tanks
- Gas Freeing of Tanks
- Exam Guide (11)
- Fire Detection
- Smoke
- Heat
- Flame
- Cargo Hold Smoke Extraction
- Exam Guide (12)
- Fire Extinction
- Fire Fighting Equipment
- Fireman's Outfit
- Portable Extinguishers
- Fixed Extinguishing Systems
- Exam Guide (13)
- Downloads (5)
- Fire
- Fire Drill
- Flooding of engine room compartment
- Rescue operation of injured persons
- Stoppage of main engine, auxiliary engine and associated system
- Personnel and resource Management
- Allocation and Assignment
- Principles of resources
- Standard Operating Procedures
- Organization of Work and People
- Standing Watch
- At Sea
- In Port
- Under UMS
- Effective communication
- Introduction and learning objectives (2)
- Introduction to Effective Communication
- Effective Communication - Case Study
- Significance of effective communication
- Communication process
- Characteristics of effective communication
- Effective communication skills
- Verbal and Paraverbal Communication
- Introduction to Verbal and Paraverbal Communication
- Types of Verbal Communication
- Misunderstanding in Verbal Communication
- Barriers of Effective Verbal Communication
- Paraverbal Communication
- Non-verbal Communication
- Importance and Purpose of Non-verbal Communication
- Element of Non- verbal Communication
- Types of Non- verbal Communication – Posture and Facial Expression
- Types of non verbal communication - Gestures
- Strategies for Improving Your Communication
- Interpersonal and Client Communication
- What are Interpersonal Skills
- Developing Effective Interpersonal Skills
- Importance of Interpersonal Communication
- Elements of Interpersonal Communication
- Importance of Clients Communication
- Workplace Communication
- Workplace Communication (2)
- Face to Face Communication at Workplace
- Uses of Latest Technology in Workplace Communication
- Presentation Skills
- Importance and Characteristics of Presentation Skills
- Verbal and Non-verbal Techniques in Presentation
- Communication Through Effective Presentation
- Ways of Presentation Skills
- Do's and Dont's in Presentation
- Understanding Cognitive Brain Functioning
- Brain Functioning
- Cognitive Psychology
- Stages of Memory
- Cognitive Brain Functioning(Case Study)
- Assertiveness
- Assertiveness (2)
- Introduction (5)
- What is assertiveness
- Definition
- Benefits of assertiveness
- Roadblocks to assertive behaviour
- Assertiveness Vs. Aggressiveness
- Strategies for enhancing assertiveness
- Body language
- Samples of language and behaviour
- Three parts of effective assertive communication
- Dealing with problems assertively
- Being assertive amidst a problem
- Being assertive amidst a grief
- Being assertive amidst a conflict
- Strategies to acquire assertive communication
- Case study
- Conclusion (2)
- Leadership
- Leadership Training and Motivation
- Introduction and Learning Objectives (3)
- Planning
- Meaning, Importance, Characteristics and Purpose of Planning
- Process and Types of Planning
- 5 Principles of Planning for Managers
- Advantages and Limitations of Planning
- Measures to Overcome the Difficulties of Planning
- Resource Handling
- Importance of Human Resources
- Guidelines for Resource Handling
- Approaches to Handle People
- Deal with People having Bad Attitudes
- Controlling
- Importance and Levels of Control
- Control Model
- Designing Control
- Self Assessment of Controlling
- Evaluating
- Definition and Needs of Evaluating
- The Future leadership Gap and Evaluation Design
- Evaluation of Training and Testing Methods
- Challenges of Evaluation at Team and Organizational Levels
- Advantages and Disadvantages of Evaluating the Leadership Training
- Sharing
- Introduction to Sharing
- Characteristics of a Leader to Share Leadership
- Qualities Required to Share Leadership
- Advantages and Disadvantages of Leadership Sharing
- Counseling
- Meaning and Salient Features for Counseling
- Responsibilities and Steps in Counselling
- Counseling Techniques
- Qualities of a Counsellor
- Output after Counselling
- Representing
- Introduction to Representing
- Skills and Qualities of a Leader to Represent the Team
- Principles to Represent the Team - I
- Principles to Represent the Team - II
- Motivation
- Characteristics and Importance of Motivation
- Types of Motivation
- Implication of Motivation
- Case Study Related to Motivation
- Applications of Motivation
- Advantages of Motivation
- Keys to Self Motivation
- Strategies to Improve Self Motivation
- Maslow Hierarchy of Needs
- Features and Evaluation of Maslow's Theory
- Features and Evaluation of Maslow's Theory (2)
- Drawbacks and Implications of Maslow Theroy
- Team Building, Leadership and Decision Making
- Team Building
- Personal relationship onboard ship
- Dealing with Different Types of People
- Why Teams Fail
- How to Sustain Team Effectiveness
- Priorities and Goals
- Steps in Goal Setting
- Advantages of Goal Setting
- How to Set Goals
- Motivation and Leadership
- Characteristics of a Leader
- Types of Leadership
- Acquiring Leadership Skills
- Ways of Motivation
- Advantages of motivation (2)
- Decision Making
- Story of John
- Process of Decision Making
- Lack of Decision Making Skills
- Four Types of Decision Makers
- case study (2)
- Conclusion (3)
- Situational Awareness
- Strategic Management
- Introduction and learning objectives (4)
- Change Management Process
- Steps in Management of Change
- Stages and Process of Management of Change
- Structural and Cultural Change
- Approaches to the management of organisational Development
- Importance and ways of handling critical period of change
- Decision Making Techniques
- Introduction to Decision Making
- Decision Making Procedures
- Process of Decision Making (2)
- Techniques of Decision Making
- Effects of Good and Bad Decisions
- Time Management
- Meaning and Importance of Time Management
- Symptoms of Time Management
- Successful Time Management
- Techniques of Time Management
- Story of Mark (Case Study)
- Team Building- I
- Introduction to Team Building
- Importance of Team Building
- Characteristics of a Team and Team Dynamic
- Stages of Team Building
- Role of Feedback in Team Building
- Team Building- II
- Team Work Skills, Team Morale and Team Succeeds
- Dealing with Different Types of People (2)
- Failure of a Team
- Team Effectiveness
- Case Study on Team Building
- Cross Culture
- Objectives, Need. Sensitivity of Cross Culture
- Working in multicultural environment
- Cross Culture Communication Problems
- Managing Cultural Differences and Training Methods
- Barriers in Cross Culture Communication
- Conflict Resolution
- Stress Relieving and its Techniques
- Methods of Conflict Resolution
- Recognizing and Managing Emotions
- Focusing on Present Situation
- Validate the Concerns
- Situational Awareness (2)
- Elements of Good Situation Awareness
- Watch-Keeper Role
- Fault Detection
- Loss of Situation Awareness
- Failures and Preventions
- Pneumatic Failure
- Electronic Failure
- Electric Failure
- Hydraulic Failure
- Causes and Remedies
- Understanding Emergencies
- Planning Emergency Response
- Errors and Error Chains
- Domino Theory
- The Reason's model
- Multiple cause theory
- What are the causes
- Case Study (3)
- Human Element
- Conclusion (4)
Technology of Materials
Technology of Materials
Material Classification
Materials comprise of a wide range of metals and nonmetals, which must be processed to form a finished product. Materials are broadly classified based on their properties as metals and nonmetals. Metals are further classified as steel and cast iron based on its process of manufacture and iron content present. Steel, which is widely used on ships are further classified based on its iron contents and possess variation in properties and behavior for appropriate ship systems
With the advent of Technology, a number of non metallic materials have come into day to day usage on board the ships, hence the classification of Engineering Materials has changed is given below
List of Ceramic materials used is shown below
List of Synthetic materials used is shown below
Some components made of synthetic materials used on board are shown below
This media lists the properties, advantages, limitations and applications of metals such as steel, cast iron, copper, aluminium and important nonmetals.
